Frequently Asked Questions

Davis County, Utah

Coatings/Overlays Questions, call Steve 801-940-7450

What is Champion Concrete Coating System? The Champion Concrete system is a combination of a Modified Acrylic Resin and specially formulated Portland cements. Colors are added as needed. We combine the strength of cements with the durability and bonding power of acrylics. A penetrating sealer is applied to provide superb durability, weather and UV resistance and ensure a long product life.

How long has this product been in use? Acrylic resurfacing has been in use since the early1970’s. Polymer was added in the 1980’s to provide superior bonding properties, and increase strength, durability and longevity.

How does this product bond to concrete? First, the surface is etched with muratic acid and pressure washed to clean off dirt, remove loose aggregate, and open the concrete pores. Next, a very thin ‘skim’ coat of the acrylic/cement mix is applied.  trowel. This is to provide maximum absorption into the pores of the concrete. Patterns are laid out using reinforced tape when this is dry. A second coat is applied using a drywall hopper in a random spray pattern. When this coat is dry, the tape is pulled and the patterns are revealed. After this, 2 coats of solvent based sealer is applied using a roller. The seal coat penetrates and softens the skim and sprays coats and bonds all layers to the concrete. When dry, these two layers become a permanent part of the existing concrete, providing outstanding weather and stain resistant properties.

How thick is it applied? Total thickness is approximately 1/8-3/32”. We are more concerned about getting the acrylic to penetrate the concrete than building up the surface. Actually, the thinner it is, the better flexural properties it has. This is very important to allow for expansion and contraction of the concrete during freeze/thaw cycles. Skim coasts can be applied up to 2” thick for holes and spalling (chipping, flaking). Larger and thicker areas are filled or rebuilt using high density acrylic mortars.

Will my concrete still heave in the winter? We cannot eliminate the heaving of concrete. However, after application, the surface will be denser, and less porous. Large cracks that previously allowed water penetration can be reduced. Consequently, less water is retained and the effects of heaving caused by freeze or thaw cycles should be noticeably reduced over a period of time.

Is it affected by cold weather? No, because it is an acrylic, it remains flexible, yet extremely durable. Freeze or thaw cycles cause concrete to expand and contract. Because it is essentially part of the concrete surface, it moves with the concrete, as opposed to against it, which can occur with products such as tile, slate, pavers, asphalt or concrete patches.

How does it stand up against oils, stains, salts, and discoloration? Because of the protective properties of the sealer coat, it is a nonporous finish. The majority of stains due to oil and grease wash off with a mild detergent. Salt, deicers, fertilizers and such have no effect on it whatsoever. Also, because of it unique UV additive, it will not discolor due to exposure to sunlight. Even in the harshest of conditions.

Will it wear or chip off? The Champion Concrete system should not show any abnormal wear provided the acrylic sealer is replenished as wear occurs. We estimate this to occur no sooner than every 2-3 years under normal traffic conditions. As long as the sealer is in place, any wear should be absorbed by this protective coating. Any scuff marks, etc generally disappear with a fresh application of sealer.

What are the color choices? Champion Concrete currently has over  20 standard colors to choose from. Our unique highlighting system provides virtually unlimited color combinations. Custom colors  are available at an additional coast.

Why should I repair my concrete instead of replacing it? Concrete replacement generally requires heavy equipment that can cause damage to the surrounding landscape and sidewalks. Some areas simply are not accessible and must be removed with smaller equipment or sledge hammers. Once it is replaced, you simply have a brand new surface that is subject to stains, oil absorption, spalling, cracking and salt damage. Champion Concrete systems require no heavy equipment and installation usually takes a few days, depending on the size and conditions. In addition, it can be custom designed to match your home, adding beauty and value to your home and neighborhood.

Is there a warranty? Absolutely! All Champion Concrete products carry a standard one year warranty.   We highly recommend you reapply the sealer at least every 2-3 years.

How is it maintained properly? Although the Champion Concrete system is extremely durable, it is not indestructible. The rule of thumb is basically this; If it will scratch, chip or damage concrete, chances are it will damage the Champion Concrete surface as well. Exercise caution when setting heavy items on it. Take care not to drag heavy objects that could scratch it. Periodic washing is all you should have to do to maintain the surface. Clean oil spills and the like as quickly as possible to keep it looking new.

What about expansion joints, are they covered up? Expansion joints and cold joints are necessary to prevent cracking of the concrete. Concrete must be allowed to expand and contract with temperature changes. These joints provide a “controlled crack” for this movement. All expansion joints are left in place, we cannot cover them up. We also recut all existing joints a little deeper to ensure that when it does move, it moves where we want it to, and not at some undisclosed weak spot.

What about heaved, sunken, and severely damaged concrete? Heaved (raised) concrete, is generally ground down, or the adjacent section is built up to meet it using a variety of materials. Severely damaged sections can be torn out and replaced is necessary. This helps to minimize the cost and time of replacing the entire area.

Can cracks be repaired? Absolutely!!! All cracks are repaired using high strength epoxies prior to applying the skim coat.

Can it be applied around pools? Most definitely! Champion Concrete products are the ideal solution for pool and spa areas. They are non skid, cooler than concrete, and will not stain or be adversely affected by pool chemicals. It also provides a perfect transition from pool to yard, and adds that finishing touch like no other product can. Because of its versatility, a stencil can be used to indicate depth marking or areas of safety concern.

How soon can it be used after application? For normal foot traffic, excluding high heels, cleat, or spikes: 24 hours; Vehicle traffic: 5-7 days* (*under normal temperature and weather conditions).

What surfaces can it be applied to? Champion Concrete products can be applied to any concrete surface, vertical or horizontal.